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Industrial Robots 4-Axis Closed-Loop Stepper Desktop Industrial Robot Arm (1 kg) – ZKG4C42L1
4-Axis Closed-Loop Stepper Desktop Industrial Robot Arm (1 kg) – ZKG4C42L1
4-Axis Closed-Loop Stepper Desktop Industrial Robot Arm (1 kg) – ZKG4C42L1
4-Axis Closed-Loop Stepper Desktop Industrial Robot Arm (1 kg) – ZKG4C42L1
4-Axis Closed-Loop Stepper Desktop Industrial Robot Arm (1 kg) – ZKG4C42L1
4-Axis Closed-Loop Stepper Desktop Industrial Robot Arm (1 kg) – ZKG4C42L1

4-Axis Closed-Loop Stepper Desktop Industrial Robot Arm (1 kg) – ZKG4C42L1

MODEL: ZKG4C42L1

The ZEKEEP ZKG4C42L1 is a 4-axis closed-loop stepper desktop industrial robot arm with a 1 kg rated payload, 560 mm maximum working radius and ±0.05 mm repeatability. Featuring four 42 hybrid servo stepper motors, an integrated drive and control architecture, end-effector rotation, teach pendant operation and 10 DI / 10 DO interfaces, it is designed for precision picking, workpiece positioning, angle adjustment, automated assembly, inspection and compact industrial automation workstations.

Payload

1 KG

Reach

560mm

Repeatability

±0.05mm

End Speed

800mm/s

Product Highlights

ZEKEEP ZKG4C42L1 4-Axis Closed-Loop Stepper Desktop Industrial Robot Arm

Closed-Loop Drive × High-Precision Control × End-Effector Rotation — A Compact Solution for Lightweight Automation

The ZEKEEP ZKG4C42L1 4-Axis Closed-Loop Stepper Desktop Industrial Robot Arm is a compact industrial robot designed for lightweight automation applications. It features a 4-DOF joint structure, a hybrid servo stepper drive system, precision reduction mechanisms and an integrated drive and control architecture. Within a limited installation footprint, it provides robot motion control, end-effector positioning and automated operation capabilities.

The robot arm offers a rated payload of 1 kg, a maximum working radius of 560 mm and repeatability of ±0.05 mm. Its maximum TCP point-to-point speed is 1200 mm/s, while its maximum linear speed is 800 mm/s. The fourth-axis end-effector rotation mechanism can adjust the rotational orientation of tools and workpieces, accommodating different picking, positioning and placement angles.

For its power system, the robot uses 42 hybrid servo stepper motors, together with a harmonic drive reducer and helical gear reduction mechanisms. The A1 axis uses a high-precision harmonic drive reduction mechanism combined with a high-torque drive system to improve transmission rigidity and motion stability.

For safety protection, the robot is equipped with a three-axis braking system. In situations such as sudden power loss, the brakes can provide holding protection for the corresponding joints, helping reduce the risk of the robot arm dropping under its own weight or workpieces falling from the end effector.

For operation and control, the product supports both teach pendant operation and hand-guided teaching. Basic tasks can be deployed through teaching point recording, motion trajectory configuration and motion sequence creation. The system also supports joint and world coordinate systems, along with point-to-point, linear, circular arc, offset and palletizing motion functions, allowing users to create robot motion sequences according to actual tasks.

In addition, the product features an integrated drive and control architecture, eliminating the need for a separate control cabinet. Its compact structure makes it suitable for installation on desktop workbenches and within small automation equipment. The robot is equipped with 10 digital inputs (DI) and 10 digital outputs (DO), enabling signal interaction with peripheral sensors, actuators and automation equipment.

Compared with conventional large industrial robot arms, the ZKG4C42L1 places greater emphasis on space utilization, deployment flexibility and overall cost considerations in lightweight applications. It is suitable for small precision component picking, positioning assembly, automated inspection and desktop industrial workstation applications.

Key Highlights and Product Features

1. 4-Axis Closed-Loop Drive System for Precision and Operating Stability

Hybrid servo stepper drive technology enhances robot motion control.

The product uses four 42 hybrid servo stepper motors, combined with precision reduction mechanisms and closed-loop drive control to coordinate movement across the robot joints.

Compared with conventional open-loop stepper drive configurations, closed-loop control helps improve control performance under changing loads and during movement. This makes the robot suitable for lightweight automation tasks that require consistent positioning and stable operation.


2. ±0.05 mm Repeatability for More Consistent Operations

Accurate positioning for small workpiece picking and repetitive tasks.

The robot arm has repeatability of ±0.05 mm and can be used for repetitive picking, positioning and placement of small components.

Combined with its stable mechanical structure and motion control system, this helps improve consistency in repetitive operations.


3. Harmonic and Helical Gear Reduction for Enhanced Transmission Performance

High-rigidity reduction mechanisms balance torque output and motion stability.

The power system incorporates harmonic and helical gear reduction mechanisms, with a high-precision harmonic drive configuration on the A1 axis.

Combined with the hybrid servo stepper drive system, this configuration helps improve transmission backlash characteristics and motion stability while meeting the transmission requirements of different joints.


4. Three-Axis Braking Configuration for Power-Loss Protection

Three-axis braking helps reduce the risk of the robot arm dropping after sudden power loss.

The product features a three-axis braking system. In situations such as sudden power loss, the corresponding joint brakes can help hold the robot arm in position, reducing the impact of arm movement on the end effector and workpiece.

This configuration is suitable for automation applications where power-loss protection and workpiece retention need to be considered.


5. Fourth-Axis End-Effector Rotation for Multi-Orientation Operations

The 4-axis motion structure expands end-effector orientation adjustment capabilities.

Compared with a 3-axis structure, the ZKG4C42L1 adds an end-effector rotation degree of freedom, allowing the rotational angle of the gripper and workpiece to be adjusted according to operating requirements.

It is suitable for picking from different directions, workpiece angle adjustment, positioning and placement, and basic orientation-dependent assembly tasks.


6. Teach Pendant + Hand-Guided Teaching for Easier Operation

Complete basic motion teaching without relying on complex programming.

The robot supports both teach pendant operation and hand-guided teaching. Users can select the motion type, adjust the robot arm position, record teaching points and generate motion sequences.

For basic picking, transfer and placement tasks, this approach can reduce the need for complex coordinate calculations and program writing, improving equipment deployment and operating efficiency.


7. Integrated Drive and Control Design Without a Separate Control Cabinet

Highly integrated structure saves installation space.

The product uses an integrated drive and control architecture, with the relevant control components integrated into the robot arm base. No additional conventional separate control cabinet is required.

With reference dimensions of 245 × 240 × 544 mm, the robot is suitable for desktop workbenches and compact automation workstations.


8. Multiple Motion Trajectories for Different Operating Requirements

Point-to-point, linear, circular arc and palletizing motion cover common automation tasks.

The robot supports point-to-point, linear, joint offset, linear offset, circular arc and palletizing motion trajectories.

Combined with joint and world coordinate systems, users can configure different motion methods according to process requirements for picking, positioning, handling and array placement tasks.


9. Comprehensive I/O Interfaces for Peripheral Equipment Connectivity

10 DI / 10 DO interfaces expand compact automation integration capabilities.

The robot is equipped with 10 digital inputs and 10 digital outputs, and supports serial communication.

It can be connected to external sensors, relays and actuators for signal interaction, enabling basic connectivity and control between the robot arm and peripheral equipment.


10. Desktop Industrial Design for Cost-Effective Lightweight Applications

Compact deployment helps reduce space and cost pressures in small-scale automation.

Compared with large industrial robot arms, the ZKG4C42L1 places greater emphasis on structural integration, space utilization and deployment flexibility for lightweight operations.

Provided that the actual payload, working range and accuracy requirements are met, it can be used in compact automation units, laboratory equipment and lightweight industrial workstations.



Frequently Asked Questions (FAQ)

1. What type of robot is the ZKG4C42L1?

The ZKG4C42L1 is a 4-axis model in the ZEKEEP closed-loop stepper desktop industrial robot series. It features hybrid servo stepper drive technology, an integrated drive and control architecture, and an end-effector rotation function. It is suitable for lightweight automation operations.


2. What is the rated payload of the 4-axis robot arm?

The ZKG4C42L1 has a rated payload of 1 kg. It is suitable for picking, positioning and placement of small workpieces that meet its payload and operating requirements.


3. What is the working radius of the robot arm?

The product specification table lists a maximum working radius of 560 mm. The actual working envelope is also affected by the posture and movement range of each joint.


4. What is the repeatability of the robot arm?

The product specifications list repeatability of ±0.05 mm. This supports lightweight picking and positioning applications that require consistent repetitive positioning.


5. What drive system does the robot arm use?

The robot uses 42 hybrid servo stepper motors, with four motors configured across the four axes. It also incorporates a harmonic drive reducer and helical gear reduction mechanisms to provide closed-loop motion control.


6. Does the robot arm have power-loss protection?

The product is equipped with a three-axis braking system. In situations such as sudden power loss, the brakes can provide holding protection for the corresponding joints, helping reduce the risk of the robot arm dropping.


7. Does it support hand-guided teaching?

Yes. Users can adjust the robot arm position through hand-guided teaching and record motion points through the teach pendant to quickly establish basic motion sequences.


8. Which motion trajectories does it support?

The robot supports point-to-point, linear, joint offset, linear offset, circular arc and palletizing motion trajectories, as well as joint and world coordinate systems.


9. Can it be connected to external sensors and automation equipment?

Yes. The robot is equipped with 10 digital inputs (DI) and 10 digital outputs (DO), and supports serial communication. It can connect to peripheral equipment according to the actual control configuration.


10. What is the difference between the 4-axis and 3-axis closed-loop desktop industrial robot arms?

The 4-axis ZKG4C42L1 features an end-effector rotation degree of freedom, with a rated payload of 1 kg and a maximum working radius of 560 mm. The 3-axis ZKG3C42L2 is designed for higher-payload applications, with a rated payload of 2 kg and a maximum working radius of 520 mm.

Choose the 4-axis version when end-effector angle and workpiece orientation adjustment are required. Choose the 3-axis version when payload capacity is the main priority.


11. Does this robot arm require a separate control cabinet?

No. The product uses an integrated drive and control architecture, with the relevant control components integrated into the robot arm base. This reduces the space occupied by peripheral control cabinets and makes desktop deployment more convenient.


12. Which applications are suitable for this robot arm?

It is suitable for lightweight automation, precision picking, small-part positioning, basic assembly, automated inspection, palletizing and laboratory robotics research. Actual suitability should be determined according to workpiece weight, end effector, cycle time and working space.


Product Selection and Project Consultation

To match the robot configuration to actual application requirements, we recommend clarifying the following information before selection:

  • Workpiece Information: Workpiece dimensions, weight, shape, material and gripping method.

  • Operating Requirements: Picking, handling, positioning, angle adjustment, assembly or palletizing.

  • Accuracy Requirements: Required repeatability and actual positioning accuracy for the process.

  • Space Requirements: Working radius, installation position, base dimensions and potential interference with surrounding equipment.

  • Control Requirements: Teach pendant operation, hand-guided teaching, serial communication and external DI/DO connectivity.

  • End-Effector Configuration: Whether an electric gripper, vacuum suction cup or other customized end effector is required.

  • Safety Requirements: Brake protection, peripheral safety protection and emergency stop interlocking requirements.

  • System Integration: Whether connection to sensors, PLCs, conveyors and other automation systems is required.

Based on workpiece payload, working range and operating methods, the robot model, end effector, control interfaces and peripheral equipment can be further specified to develop a desktop industrial automation solution that meets actual production requirements.


Specifications

Core Technical Specifications

4-Axis Robot Arm Specifications

ParameterSpecification / Details
Product Name4-Axis Closed-Loop Stepper Desktop Industrial Robot Arm
ModelZKG4C42L1
Product Type4-Axis Desktop Industrial Robot Arm
Degrees of Freedom (DOF)4 DOF
Rated Payload1 kg
Maximum Working Radius560 mm
Repeatability±0.05 mm
Robot Arm WeightApproximately 17 kg
Maximum TCP Point-to-Point Speed1200 mm/s
Maximum Linear Speed800 mm/s
Control MethodTeach Pendant + Hand-Guided Teaching
Motion Control MethodClosed-Loop Hybrid Servo Stepper Control
Drive and Control ArchitectureIntegrated Drive and Control
Mounting MethodDesktop Mounting
Operating CharacteristicsHigh precision, compact design and suitability for low-payload industrial automation applications


Maximum Joint Speeds

Joint AxisMoving ComponentMaximum Speed
J1 AxisBase Rotation230°/s
J2 AxisUpper Arm Rotation200°/s
J3 AxisForearm Rotation200°/s
J4 AxisForearm End Rotation230°/s

The J4 end-effector rotation axis is a key feature of the 4-axis version. It allows the robot to adjust the rotational angle of the end effector during picking and placement operations, accommodating different workpiece orientations and directional requirements.


Drive and Transmission System Specifications

ParameterSpecification / Details
Drive Motor Type42 hybrid servo stepper motors
Number of Motors4
Control MethodClosed-Loop Hybrid Servo Stepper Control
A1 Axis Transmission1 × Harmonic Drive Reducer
Other Transmission Mechanisms2 × Helical Gear Reducers
Brake SystemThree-axis braking configuration
Drive and Control ArchitectureIntegrated Drive and Control Design
Power System CharacteristicsHigh torque, high precision, high rigidity and stable output
Key AdvantagesReduces the space occupied by separate control cabinets and external drive equipment

The A1 axis uses a high-precision harmonic drive reduction mechanism combined with a high-torque hybrid servo stepper system to improve transmission rigidity and operating stability.

The remaining joints use helical gear reduction mechanisms, working together with the closed-loop drive system to coordinate movement across the axes.

Motion Control and Trajectory Specifications

ParameterSpecification / Details
Point-to-Point MotionSupported
Linear MotionSupported
Joint OffsetSupported
Linear OffsetSupported
Circular Arc MotionSupported
Palletizing MotionSupported
Joint Coordinate SystemSupported
World Coordinate SystemSupported
Maximum TCP Point-to-Point Speed1200 mm/s
Maximum Linear Speed800 mm/s
Position TeachingSupported
Hand-Guided TeachingSupported
Motion RecordingSupports creating motion sequences through teaching
Task DeploymentSupports rapid deployment of basic teaching-based tasks


Teach Pendant and Operation Control Specifications

ParameterSpecification / Details
Control MethodTeach Pendant + Hand-Guided Teaching
Point-to-Point OperationSupported
Linear Motion OperationSupported
Circular Arc OperationSupported
Joint OffsetSupported
Linear OffsetSupported
Palletizing FunctionSupported
Position AdjustmentSupports adjusting target positions through teaching operations
Motion RecordingSupported
Basic Program OperationSupports creating motion sequences through teaching

Basic task deployment can be completed through the teach pendant by selecting a motion type, adjusting the robot arm position, setting teaching points and automatically recording movements. This lowers the learning curve for beginners performing basic robot operations.


External Communication and I/O Specifications

ParameterSpecification / Details
Communication InterfaceSerial Port
Digital Inputs (DI)10 channels
Digital Outputs (DO)10 channels
External Signal ControlSupported
Device ConnectivityEnables interaction with peripheral devices through I/O signals
Application AreasSensor signal input, actuator control and automation system integration

The 10 DI / 10 DO digital I/O interfaces provide signal communication channels for external sensors, relays and automation equipment, making it easier to integrate the robot arm into compact automation workstations.


Integrated Drive and Control and Installation Dimensions

ParameterSpecification / Details
Drive and Control ArchitectureIntegrated Drive and Control
Separate Control CabinetNo separate control cabinet required
Reference Length245 mm
Reference Width240 mm
Reference Height544 mm
Robot Arm WeightApproximately 17 kg
Mounting MethodDesktop Mounting
Deployment CharacteristicsCompact structure, space-saving design and easy integration


Dimensions

Product Dimensions and Working Range

4-Axis Robot Arm Working Range

  • Maximum Working Radius: 560 mm

  • Rated Payload: 1 kg

  • Repeatability: ±0.05 mm

  • Maximum TCP Point-to-Point Speed: 1200 mm/s

  • Maximum Linear Speed: 800 mm/s


Overall Dimensions

  • Reference Length: 245 mm

  • Reference Width: 240 mm

  • Reference Height: 544 mm

  • Robot Arm Weight: Approximately 17 kg

The integrated drive and control design eliminates the additional space required for a conventional separate control cabinet, enabling a more compact desktop deployment configuration.


Industries

Applicable Industries and Applications

1. 3C Electronics and Precision Small-Component Processing

Suitable for picking, positioning and placing electronic components, small structural parts, connectors and other lightweight components.

With its 4-axis movement and end-effector rotation function, the robot can adjust gripper orientation according to workpiece direction, meeting different angular picking, placement and positioning requirements.


2. Compact Automated Assembly Workstations

Suitable for automatic loading and unloading, positioning assembly and coordinated operations involving small components.

Using point-to-point, linear and circular arc motion trajectories, users can configure robot movement sequences according to assembly processes. Combined with external sensors and I/O signals, the robot can coordinate with other workstation equipment.


3. Automated Inspection and Workpiece Sorting

Suitable for inspection-related loading and unloading, classified picking and designated-position placement of lightweight workpieces.

When integrated with vision systems and external inspection equipment, the robot can support applications such as target localization, angle adjustment and classified material handling according to the actual configuration.


4. Laboratory and Robotics Research Platforms

Suitable for research into robot control algorithms, motion trajectory planning, closed-loop drive commissioning and robotic application development.

Through the teach pendant and hand-guided teaching functions, users can quickly establish basic motion sequences. The serial port and I/O interfaces can also be used for external control and system integration experiments.


5. Vocational Education and Automation Training

Suitable for practical training in industrial robotics, mechatronics, automation and smart manufacturing.

Students can learn about closed-loop stepper drive systems, joint motion, trajectory control, robot teaching and external I/O integration, building a foundation in robot control and automation applications.


6. Compact Production Lines and Flexible Automation

Suitable for automated workstations with limited space, relatively light payloads and flexible deployment requirements.

The compact integrated drive and control architecture eliminates the need for a separate control cabinet. The robot can be integrated according to workbench and equipment layouts, making it suitable for compact automation units and flexible workstations.


Applications

Typical Applications and Operating Workflows

1. Basic 4-Axis Robot Motion Control

Use the teach pendant to control the robot joints, adjust positions and record movements, learning the relationship between the four joints from J1 to J4.

Focus on understanding basic 4-axis robot motion control and end-effector rotation operations.


2. End-Effector Rotation and Workpiece Orientation Adjustment

Use the fourth-axis rotation capability to adjust the rotational angle of the gripper and workpiece.

This function is suitable for picking and placing direction-sensitive workpieces, adjusting workpiece angles and performing designated-position placement tasks.


3. Point-to-Point Picking and Placement

Set the robot's starting position, pickup position and target placement position, then record the corresponding motion steps.

Use point-to-point motion to perform workpiece picking, transfer and placement, establishing a basic automated workflow.


4. Linear and Circular Arc Trajectory Control

Use linear and circular arc motion functions to configure the movement path of the robot arm's end effector.

By adjusting positions and motion trajectories, users can learn how different path types are applied in automation tasks.


5. Joint Offset and Linear Offset Experiments

Use joint offset and linear offset functions to modify existing movement positions or trajectories.

These functions help users understand different coordinate control methods and how motion offsets affect robot movement.


6. Automatic Palletizing and Array Placement

Use the built-in palletizing trajectory function to configure workpiece arrangement patterns and placement positions.

The robot can perform continuous picking and array placement of multiple workpieces, making it suitable for regular palletizing tasks involving small components.


7. Teach Pendant and Hand-Guided Teaching Experiments

Adjust the robot arm position through teach pendant operation and hand-guided teaching, record teaching points and establish motion sequences.

This reduces beginners' reliance on complex programming and coordinate calculations, helping them quickly learn basic robot operation.


8. DI/DO External Signal Control Experiments

Use the 10 DI and 10 DO interfaces to perform external input signal detection and output control experiments.

Together with sensors, relays and peripheral actuators, the robot can perform basic signal interaction with external equipment.


9. Closed-Loop Stepper Drive and Brake Protection Experiments

Study the basic functions of closed-loop drive control and mechanical braking through the hybrid servo stepper drive system and three-axis braking configuration.

Understand the relationship between motor control, motion status and power-loss protection.


10. Integrated Compact Automation Workstation Applications

Combine robot motion control, end-effector rotation, I/O signal interaction and teaching-based trajectories to design complete picking, positioning and placement tasks.

According to actual process requirements, the system can be further integrated with peripheral sensors, grippers and automation equipment.


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