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Industrial Robots 3-Axis Closed-Loop Stepper Desktop Industrial Robot Arm (2 kg) – ZKG3C42L2
3-Axis Closed-Loop Stepper Desktop Industrial Robot Arm (2 kg) – ZKG3C42L2
3-Axis Closed-Loop Stepper Desktop Industrial Robot Arm (2 kg) – ZKG3C42L2
3-Axis Closed-Loop Stepper Desktop Industrial Robot Arm (2 kg) – ZKG3C42L2
3-Axis Closed-Loop Stepper Desktop Industrial Robot Arm (2 kg) – ZKG3C42L2
3-Axis Closed-Loop Stepper Desktop Industrial Robot Arm (2 kg) – ZKG3C42L2

3-Axis Closed-Loop Stepper Desktop Industrial Robot Arm (2 kg) – ZKG3C42L2

MODEL: ZKG3C42L2

The ZEKEEP ZKG3C42L2 is a 3-axis closed-loop stepper desktop industrial robot arm with a 2 kg rated payload, 520 mm maximum working radius and ±0.05 mm repeatability. Featuring 42 hybrid servo stepper motors, an integrated drive and control architecture, a three-axis braking system, teach pendant operation and 10 DI / 10 DO interfaces, it is designed for small-workpiece picking, material handling, positioning, loading and unloading, and compact automation workstation applications.

Payload

2 KG

Reach

520mm

Repeatability

±0.05mm

End Speed

800mm/s

Product Highlights

ZEKEEP ZKG3C42L2 3-Axis Closed-Loop Stepper Desktop Industrial Robot Arm


2 kg Payload × ±0.05 mm Repeatability × Integrated Drive and Control — A Compact Solution for Lightweight Industrial Automation


The ZEKEEP ZKG3C42L2 3-Axis Closed-Loop Stepper Desktop Industrial Robot Arm is a compact robot designed for lightweight industrial automation. It features a 3-DOF joint structure, a hybrid servo stepper drive system, precision reduction mechanisms and an integrated drive and control architecture. It performs automated operations such as workpiece picking, handling, positioning and palletizing within a compact installation footprint.


The robot arm offers a rated payload of 2 kg, a maximum working radius of 520 mm and repeatability of ±0.05 mm. Its maximum TCP point-to-point speed is 1200 mm/s, while its maximum linear speed is 800 mm/s. Compared with the 4-axis version, the 3-axis configuration does not include an independent end-effector rotation joint, placing greater emphasis on payload capacity and basic picking and handling operations.


For its drive and transmission system, the robot uses 42 hybrid servo stepper motors, together with a harmonic drive reducer and helical gear reduction mechanisms. The combination of closed-loop motion control and mechanical reduction helps improve joint movement stability and positioning performance.


For safety protection, the robot is equipped with a braking system on all three axes. In situations such as sudden power loss, the brakes provide holding protection for the joints, helping reduce the risk of the robot arm dropping under its own weight or the workpiece being accidentally released.


For operation and control, the ZKG3C42L2 supports both teach pendant operation and hand-guided teaching. It provides motion functions including point-to-point, linear, joint offset, linear offset, circular arc and palletizing movements. It also supports joint and world coordinate systems, and includes 10 digital inputs (DI) and 10 digital outputs (DO) for peripheral device connectivity and compact automation system integration.


The robot features an integrated drive and control architecture, eliminating the need for a separate control cabinet. With reference dimensions of 245 × 240 × 544 mm and a robot arm weight of approximately 16 kg, it is suitable for deployment on desktop workbenches, within compact assembly units and inside automated equipment.


For applications primarily involving repetitive picking, material transfer, positioning assembly and array palletizing, the ZKG3C42L2 provides a flexible industrial automation option with higher rated payload capacity and a compact structural design.



Key Highlights and Product Features


1. 2 kg Rated Payload for More Lightweight Handling Applications

A higher-payload configuration designed to accommodate a wider range of workpiece handling tasks.

The ZKG3C42L2 has a rated payload of 2 kg and a maximum working radius of 520 mm. It can perform picking, handling and placement tasks for lightweight workpieces that meet its payload and working envelope requirements.

Compared with the 1 kg 4-axis version in the same series, the 3-axis model places greater emphasis on rated payload capacity, making it suitable for applications focused on material transfer and repetitive picking.


2. Closed-Loop Hybrid Servo Stepper Drive for Improved Operating Stability

Combining stepper motor drive technology with closed-loop control to balance precision and power output.

The robot arm uses three 42 hybrid servo stepper motors, together with the corresponding drive and control system, to coordinate the movement of its joints.

Closed-loop control helps improve the control performance of open-loop stepper systems under changing loads and during motion, making it suitable for lightweight automation applications that require consistent repetitive operation.



3. ±0.05 mm Repeatability for Consistent Repetitive Operations

Accurate positioning for more consistent workpiece picking and placement.

The robot arm has a repeatability specification of ±0.05 mm and can be used for repetitive picking, positioning and placement of small workpieces.

Combined with its mechanical structure, reduction transmission and motion control system, this helps improve consistency in repetitive operations.



4. Harmonic and Helical Gear Reduction for Reliable Power Transmission

A coordinated transmission configuration that balances rigidity and motion performance.

The robot uses harmonic and helical gear reduction mechanisms, with a high-precision harmonic drive reducer configured on the A1 axis.

Combined with the hybrid servo stepper drive system, this configuration balances joint transmission rigidity, torque output and motion stability to meet the operating requirements of a 3-axis robot arm.



5. Braking System on All Three Axes for Power-Loss Protection

All three joints are equipped with braking systems to help reduce the risk of movement after power loss.

The ZKG3C42L2 comes standard with a braking system on all three axes. In situations such as sudden power loss, the brakes can provide holding protection for the corresponding joints.

This helps reduce the risk of the robot arm dropping under its own weight and workpieces falling from the end effector, adding an additional layer of equipment protection.



6. Teach Pendant and Hand-Guided Teaching for Easier Task Deployment

Establish basic operating sequences quickly without requiring complex programming.

The robot supports both teach pendant operation and hand-guided teaching. Motion sequences can be created by selecting a motion type, adjusting the robot arm position and recording teaching points.

This is suitable for repetitive tasks such as basic picking, handling and palletizing, helping reduce the difficulty of equipment operation and basic deployment.



7. Integrated Drive and Control Design to Save Installation Space

No separate control cabinet is required, allowing more flexible desktop deployment.

The robot uses an integrated drive and control architecture, with the relevant components incorporated into the base structure. This reduces the additional space required by a conventional separate control cabinet.

With reference dimensions of 245 × 240 × 544 mm, it is convenient to deploy on desktop workbenches and within compact automation equipment.



8. Multiple Motion Trajectories for Common Automation Tasks

Point-to-point, linear, circular arc and palletizing motion for different operating paths.

The robot supports point-to-point, linear, joint offset, linear offset, circular arc and palletizing trajectories. It also supports joint and world coordinate systems.

Motion sequences can be created through the teach pendant for applications such as workpiece picking, position transfer, repetitive placement and array palletizing.



9. 10 DI / 10 DO Interfaces for External Equipment Integration

Digital I/O interfaces support coordination with compact automation systems.

The robot is equipped with 10 digital inputs and 10 digital outputs, as well as a serial communication interface.

It can be connected to peripheral sensors, relays, conveyors and actuators for basic signal interaction, expanding its application possibilities in automated workstations.



10. High-Payload 3-Axis Configuration for Practical Automation Tasks

A streamlined joint configuration focused on picking, handling and positioning capabilities.

The 3-axis version does not include an independent end-effector rotation joint, placing the structural emphasis on basic joint movement and payload capacity.

For applications that do not require independent end-effector rotation but place greater importance on workpiece handling capacity and repetitive material transfer, the 3-axis version provides a simplified mechanical configuration while meeting the required operating tasks.



Frequently Asked Questions (FAQ)


1. What type of robot is the ZKG3C42L2?

The ZKG3C42L2 is a 3-axis model in the ZEKEEP closed-loop stepper desktop industrial robot series. It uses 42 hybrid servo stepper motor drive technology and an integrated drive and control architecture. It is designed for automation applications such as lightweight picking, handling, positioning and palletizing.



2. What is the rated payload of the 3-axis robot arm?

The ZKG3C42L2 has a rated payload of 2 kg. It is suitable for picking and handling workpieces that meet the rated payload and actual operating conditions.



3. What is the working radius of the robot arm?

The product specification table lists a maximum working radius of 520 mm. The actual working envelope is also affected by robot posture, joint movement limits and installation position.



4. What is the repeatability of the robot arm?

The product specifications list repeatability of ±0.05 mm. This supports small workpiece handling and automated positioning tasks that require consistent repetitive positioning.



5. What drive system does the robot arm use?

The robot uses 42 hybrid servo stepper motors, with three motors configured across the three axes. It also incorporates a harmonic drive reducer and helical gear reduction mechanisms to provide closed-loop motion control.



6. Does the robot arm have brake protection?

Yes. The robot is equipped with a braking system on all three axes. In situations such as sudden power loss, the brakes can provide holding protection for the corresponding joints, helping reduce the risk of the robot arm dropping or workpieces falling.



7. Which motion trajectories does the 3-axis robot support?

It supports point-to-point, linear, joint offset, linear offset, circular arc and palletizing motion trajectories, as well as joint and world coordinate systems.



8. Does it support hand-guided teaching?

Yes. The robot supports hand-guided teaching. Users can adjust the robot arm position manually and record teaching points through the teach pendant to quickly establish basic picking and handling sequences.



9. Can the robot be connected to a PLC and peripheral automation equipment?

The robot is equipped with 10 digital inputs (DI) and 10 digital outputs (DO), as well as a serial communication interface. Depending on the actual control solution, it can exchange signals with peripheral sensors, relays and automation equipment.



10. What is the difference between the 3-axis and 4-axis closed-loop desktop industrial robot arms?

The 3-axis ZKG3C42L2 has a rated payload of 2 kg and a maximum working radius of 520 mm. It is primarily designed for picking, handling, positioning and palletizing tasks.

The 4-axis ZKG4C42L1 has a rated payload of 1 kg and a maximum working radius of 560 mm. It adds an independent end-effector rotation axis, making it suitable for applications that require adjustment of the end-effector or workpiece angle.

Choose the 3-axis version when payload capacity is the main priority. Choose the 4-axis version when independent end-effector orientation adjustment is required.



11. Does this robot arm require a separate control cabinet?

No. The robot uses an integrated drive and control architecture, with control components integrated into the robot arm base structure. This reduces the space required for a conventional separate control cabinet.



12. What applications are suitable for a 3-axis closed-loop robot arm?

It is suitable for small workpiece picking, material handling, loading and unloading, positioning assembly, automated inspection and palletizing. Actual suitability should be determined according to workpiece weight, working space, end-effector configuration and process requirements.



Product Selection and Project Consultation


To better match the robot configuration to actual automation requirements, we recommend clarifying the following information before selection:

  • Workpiece Information: Workpiece dimensions, weight, shape, material and gripping method.

  • Payload Requirements: Whether the combined weight of the workpiece and end effector meets the 2 kg rated payload limit.

  • Working Range: Picking height, placement positions, working radius and surrounding equipment layout.

  • Accuracy Requirements: Required repeatability and actual positioning accuracy for the process.

  • Control Requirements: Teach pendant operation, hand-guided teaching, serial communication and external DI/DO connectivity.

  • End-Effector Configuration: Whether an electric gripper, vacuum suction cup or other customized end effector is required.

  • Safety Requirements: Brake protection, peripheral safety protection and emergency stop interlocking requirements.

  • System Integration: Whether connection to sensors, PLCs, conveyors and other automation systems is required.

Based on workpiece payload, working range and process requirements, the 3-axis robot arm, end effector, control interfaces and peripheral equipment configuration can be further determined to develop a desktop automation workstation solution that meets actual production requirements.


Specifications

Core Technical Specifications


3-Axis Robot Arm Specifications


ParameterSpecification / Details
Product Name3-Axis Closed-Loop Stepper Desktop Industrial Robot Arm
ModelZKG3C42L2
Product Type3-Axis Desktop Industrial Robot
Degrees of Freedom (DOF)3 DOF
Rated Payload2 kg
Maximum Working Radius520 mm
Repeatability±0.05 mm
Robot Arm WeightApproximately 16 kg
Maximum TCP Point-to-Point Speed1200 mm/s
Maximum Linear Speed800 mm/s
Control MethodTeach Pendant + Hand-Guided Teaching
Drive MethodClosed-Loop Hybrid Servo Stepper Control
Drive and Control ArchitectureIntegrated Drive and Control
Joint ConfigurationThree moving joints: base, upper arm and forearm
End-Effector Rotation AxisNo independent fourth-axis end-effector rotation joint
Brake SystemBraking system on all three axes
Mounting MethodDesktop Mounting
Main ApplicationsHigh-payload picking, handling, positioning, palletizing and small-scale automation tasks


Maximum Joint Speeds


Joint AxisMoving ComponentMaximum Speed
J1 AxisBase Rotation230°/s
J2 AxisUpper Arm Rotation200°/s
J3 AxisForearm Rotation200°/s

The 3-axis structure adjusts the end-effector position through the coordinated movement of the base, upper arm and forearm.


Unlike the 4-axis version, which adds an independent end-effector rotation axis, the ZKG3C42L2 focuses more on payload capacity and basic picking and handling operations. It does not provide an independent fourth-axis end-effector rotation function.



Drive and Transmission System Specifications


ParameterSpecification / Details
Drive Motor Type42 hybrid servo stepper motors
Number of Motors3
Drive Control MethodClosed-Loop Hybrid Servo Stepper Control
A1 Axis Transmission1 × Harmonic Drive Reducer
Other Transmission Mechanisms2 × Helical Gear Reducers
Brake SystemBraking system on all three axes
Drive and Control ArchitectureIntegrated Drive and Control
Power System CharacteristicsHigh torque, high precision, high rigidity and stable output
Structural DesignCompact integrated design
Key AdvantagesBalances payload capacity, positioning accuracy and space efficiency

The robot arm is driven by 42 hybrid servo stepper motors and uses a combination of a harmonic drive reducer and helical gear reduction mechanisms to balance joint torque output and transmission accuracy.


The three-axis braking system provides holding protection for the corresponding joints in situations such as sudden power loss, helping reduce the risk of the robot arm dropping under its own weight.



Motion Control and Trajectory Specifications


ParameterSpecification / Details
Point-to-Point MotionSupported
Linear MotionSupported
Joint OffsetSupported
Linear OffsetSupported
Circular Arc MotionSupported
Palletizing MotionSupported
Joint Coordinate SystemSupported
World Coordinate SystemSupported
Maximum TCP Point-to-Point Speed1200 mm/s
Maximum Linear Speed800 mm/s
Position TeachingSupported
Hand-Guided TeachingSupported
Motion RecordingSupported
Basic Task DeploymentSupports creating motion sequences through teaching


Teach Pendant and Operation Control Specifications


ParameterSpecification / Details
Control MethodTeach Pendant + Hand-Guided Teaching
Point-to-Point OperationSupported
Linear Motion OperationSupported
Circular Arc OperationSupported
Joint OffsetSupported
Linear OffsetSupported
Palletizing FunctionSupported
Coordinate ControlJoint Coordinates and World Coordinates
Motion RecordingSupported
Speed AdjustmentMotion speed can be configured through the teach pendant
Program DeploymentSupports rapid deployment of basic motion sequences

The teach pendant features a graphical operating interface. Users can create motion sequences by selecting the motion type, adjusting the robot arm position, performing teaching operations and automatically recording motion points.


For basic picking, handling and palletizing tasks, this approach can reduce the need for complex coordinate calculations and program writing, making the robot easier to operate.



External Communication and I/O Specifications


ParameterSpecification / Details
Communication InterfaceSerial Port
Digital Inputs (DI)10 channels
Digital Outputs (DO)10 channels
External Signal ControlSupported
Device ConnectivitySupports interaction with peripheral devices through I/O signals
Expansion ApplicationsSensor signal input, actuator control and automation system integration

The 10 DI / 10 DO digital I/O interfaces allow the robot arm to connect to external sensors, relays and actuators, making it easier to integrate the robot into compact automation workstations.



Integrated Drive and Control and Overall Dimensions


ParameterSpecification / Details
Drive and Control ArchitectureIntegrated Drive and Control
Separate Control CabinetNo separate control cabinet required
Length245 mm
Width240 mm
Height544 mm
Robot Arm WeightApproximately 16 kg
Mounting MethodDesktop Mounting
Deployment CharacteristicsCompact structure, space-saving design and easy integration


Dimensions

Product Dimensions and Working Range


Robot Arm Working Range

  • Maximum Working Radius: 520 mm

  • Rated Payload: 2 kg

  • Repeatability: ±0.05 mm

  • Maximum TCP Point-to-Point Speed: 1200 mm/s

  • Maximum Linear Speed: 800 mm/s

The 3-axis robot arm adjusts the target position through base rotation, upper arm movement and forearm movement. It is suitable for picking, handling and placing workpieces at different heights and positions.



Overall Dimensions


  • Length: 245 mm

  • Width: 240 mm

  • Height: 544 mm

  • Robot Arm Weight: Approximately 16 kg

The integrated drive and control design incorporates the relevant drive and control components into the equipment base. No separate control cabinet is required, allowing the robot to be deployed according to the available workbench space and equipment layout.



Industries

Applicable Industries and Applications


1. 3C Electronics and Small Component Handling

Suitable for automated picking and handling of electronic structural components, plastic parts, connectors and other lightweight components.

With a rated payload of 2 kg, the robot can perform loading, unloading, positioning and placement tasks for small workpieces, provided that the payload, working radius and gripper requirements are met.



2. Automated Assembly and Workpiece Positioning

Suitable for automated picking and placement, process transfer and positioning assembly of small components.

Using point-to-point, linear and circular arc motion trajectories, users can configure robot movement sequences according to assembly processes. Combined with external sensors and I/O signals, the robot can also coordinate with other workstation equipment.



3. Automated Loading and Unloading Workstations

Suitable for loading and unloading operations involving small processing machines, inspection equipment and automated production units.

By configuring pickup positions, placement positions and motion paths through the teach pendant, the robot can perform repetitive material transfer tasks and reduce manual handling operations.



4. Small Workpiece Sorting and Classification

Suitable for picking, transferring and sorting regularly shaped workpieces.

When integrated with external vision positioning systems, inspection equipment and control systems, the robot can support applications such as target position recognition, classified picking and designated-position placement according to the actual system configuration.



5. Lightweight Product Palletizing and Array Placement

Suitable for palletizing small components, regularly shaped products and lightweight materials.

The built-in palletizing trajectory function allows users to configure product arrangement patterns and placement positions, enabling repetitive picking and array placement of multiple workpieces.



6. Education, Training and Robotics Technology Development

Suitable for practical training in industrial robotics, mechatronics, automation and smart manufacturing.

The robot can be used to study closed-loop stepper drive systems, robot motion control, trajectory planning, teach pendant operation and external I/O integration.



7. Compact Industrial Automation and Flexible Workstations

Suitable for automated production environments with limited equipment space, relatively light workpieces and flexible deployment requirements.

The compact integrated drive and control architecture reduces the space required for a separate control cabinet, making the robot easier to integrate into workbenches, small assembly units and automated inspection stations.



Applications

Typical Applications and Operating Workflows


1. Basic 3-Axis Robot Motion Control

Operate the robot's three joints through the teach pendant to understand the movement relationships between the base, upper arm and forearm.

By adjusting joint positions and recording basic movements, users can learn the motion control principles of a 3-axis robot.



2. Picking and Handling of Workpieces up to 2 kg

Configure pickup and placement positions according to workpiece weight, end-effector weight and available workspace.

The robot performs picking, movement and placement operations to carry out repetitive handling tasks for lightweight workpieces.



3. Point-to-Point Motion and Precision Positioning

Set the robot's starting position, target position and motion sequence to establish a basic picking workflow using point-to-point motion.

Repeat operation and position adjustments can be used to verify positioning repeatability.



4. Linear and Circular Arc Trajectory Control

Configure linear and circular arc trajectories according to the required workpiece movement path, and observe the motion of the robot's end effector.

By adjusting paths and target positions, users can understand how different motion types are applied in automated operations.



5. Joint Offset and Linear Offset Experiments

Use joint offset and linear offset functions to modify existing positions or trajectories.

These functions can be used for workpiece position adjustments, pickup and placement path optimization, and motion adaptation between different workstations.



6. Automatic Palletizing and Array Placement

Configure the workpiece starting position, arrangement direction, placement spacing and palletizing sequence.

Use the palletizing trajectory function to perform continuous picking and regular arrangement of multiple workpieces, making it suitable for automated stacking of small components.



7. Teach Pendant and Hand-Guided Teaching

Select the motion type through the teach pendant, move the robot arm to the target position and record the teaching points.

Combined with automatic motion recording, this makes it possible to quickly establish robot picking and placement tasks while reducing the difficulty of basic application deployment.



8. DI/DO External Signal Control

Use the 10 DI and 10 DO interfaces for input signal detection and output control.

Together with external sensors, relays and peripheral actuators, the robot can be used for signal interaction experiments between the robot arm and automated equipment.



9. Closed-Loop Drive and Brake Protection Applications

Study the basic principles of closed-loop drive control and mechanical brake protection through the hybrid servo stepper drive system and the braking configuration on all three axes.

Understand the relationship between motion control and power-loss protection to improve awareness of robot operating safety.



10. Integrated Compact Automation Workstation Applications

Combine workpiece picking, position adjustment, palletizing trajectories and I/O signal control to build a complete automated workflow.

Sensors, grippers, conveyors and other automation equipment can be connected according to actual process requirements to create an integrated compact workstation.


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